Throughout history, the medical industry has played a significant part in the lives of all living organisms, including humans. When it comes to medicine, the production process and packaging play a vital influence on the product’s success and the medicines. It doesn’t matter if it’s a pharmaceutical or any other product, packing is crucial. Pharmaceutical packaging materials design directly impacts product attributes, application, and shelf life in the pharmaceutical industry. In addition to protecting pharmaceuticals from damage, germs, and the outside atmosphere and bacteria, pharmaceutical packaging must also address safety considerations for children and the elderly.
Types of pharmaceutical packaging materials
Pharmaceutical packaging materials differ from drug to medicament and are typically divided into primary, secondary, and tertiary.
As a general rule, primary packaging materials for pharmaceuticals are defined as the material used first to encase and hold the product. This includes packaging components and subcomponents that actually come into contact with the product or those that may directly impact the product’s shelf-life, such as prefilled syringes, IV containers, blister packs, etc.
Containers such as boxes, shipping crates, injectable trays, and other such secondary packaging systems are used to bundle primary packing together.
Bulk handling and shipment require a third level of packing, such as barrels, containers, edge protectors, and the like.
Primary pharmaceutical packaging materials
Below are some of the primary packaging materials for pharmaceuticals
Ampoules Packaging:
There are only a few liquid medications that are packaged in ampoule packs. Compared to vial packing, these containers are smaller in size and are typically used to store single-dose pharmaceuticals. They are typically manufactured of glass or plastic.
Vials Packaging:
Ampoule containers are smaller and made of glass or plastic, whereas vial containers are larger and made of glass or plastic. As with ampoules, these containers are used to hold liquid, solid or powdered medications, but their capacity is greater.
Blister packs:
- Solid doses like pills, capsules, & Lozenges are typically packaged in Blister packs. Aluminium foil or plastic lidding can be used to tear open the packages, which are primarily thermoformed polymers. A transparent plastic film is placed over an atransparentminum, strong paper, or plastic base to squeeze the individual tablets. This allows the blister pack to be opened one tablet at a time.
- Because it uses so little material, it’s both cheaper to make and less wasteful than other forms of packaging.
- The ease with which tablets can be removed and ingested contributes to higher patient satisfaction.
- At the point of sale, the transparent film helps to identify products more quickly and enhances their advertising impact.
- The pharmaceutical industry has widely used blister packs over the past 40 years because of their flexibility in design and high efficiency.
- When it comes to bacteria, blister packs are the best way to keep them at bay. Aseptic packaging, such as blister cards, is becoming increasingly prevalent.
- Preventing any pharmaceutical errors is easier when dosages are accurately measured. If you want to know whether or not you’re taking your medication on time, you’ll want to use a blister pack. Medication errors have been reduced by using smartphones coupled with sensors in the packaging of blister packs.
Bottles
Glass and plastic bottles are the most common forms of pharmaceutical packaging containers. Orange and light brown colours are the most commonly used to protect liquid medications from ultraviolet light.
Sachet Packaging:
Sachets come in various forms and sizes, including squares and rectangles. These pouches are mainly made up of a particular type of plastic, giving a paper-pouch kind of look to the pouch and could be easily torn by hand. Despite their low price, these pouches have a limited shelf life because they cannot be reused once they’ve been torn.
Benefits of Effective Pharmaceutical Packaging Types:
There is a lot of competition in every sector nowadays. As a result, the product’s outer appearance and packaging are essential. Pharmaceutical packaging is not just about luring or persuading people to purchase the medicine, but rather a lot more. To ensure the drug’s safety, the packaging is crucial. Still, the most significant consideration is the material used for packaging. The drugs must be protected from contamination throughout their shelf life and must not react with the containers’ substance.
For packaging to appear more trustworthy, information and instructions on the package should be detailed, clear, and readable.
Making medicine packaging better benefits patients and enhances consumer confidence in a particular brand, which in turn promotes sales. Making drug packaging better benefits both patients and consumers.
Conclusion
As we’ve seen, there are several approaches to pharmaceutical packaging, and pharmaceutical packaging types include a variety of types and materials, so it’s critical to ensure that your medications are packaged in accordance with the physical and environmental requirements of the environment in which they will be used. The principal packing material must be of the highest quality. The primary packaging system is the material that first envelops and holds the product, i.e., the package components and subcomponents that directly touch the product during the manufacturing process. A high level of quality must be maintained in the packing materials utilised.